Over 10,000+ customers' choice, Focus on screening industry 40+ years
Coconut flakes are an important raw material in the baking, dessert, filling and snack food industries. From coarse flakes for bread decoration to fine flakes for confectionery fillings, from plain to flavoured varieties – a medium‑sized coconut flake processor often has a product line covering several to more than a dozen different specifications and flavours.
Multi‑category production brings a real challenge: frequent product changeovers.
Every changeover means stopping the line, clearing residual material, changing the screen and restarting. If equipment is difficult to dismantle and clean, a half‑hour changeover can stretch to an hour, and an hour to two. If three or four varieties are switched in a single day, effective production time is significantly reduced, and overall line capacity is severely compromised.
Even more critical is cleaning. Coconut flakes have a fat content of 40% to 60%, and oily material tends to remain in equipment gaps and screen edges. If cleaning is not thorough, residual coconut flakes from the previous batch will contaminate the next – affecting product appearance and flavour at best, and triggering food safety complaints at worst.
In multi‑category alternating production, the ease of dismantling and the thoroughness of cleaning of screening equipment directly determine the line's flexible production capability and product quality stability.
The Gaofu SZF series coconut flakes linear vibrating screen has been systematically designed with the practical needs of multi‑category alternating production in mind, addressing both dismantling speed and cleaning thoroughness.
Quick dismantling, no tools required. The Gaofu linear vibrating screen features a quick‑release clamp‑ring structure that allows operators to dismantle and reassemble screens and seals without tools. Screen changes take just 3 to 5 minutes. Screen frames and decks can be freely and quickly removed for cleaning and sanitisation. Switching between different mesh sizes is convenient and efficient, greatly reducing downtime for product changeovers.
Dead‑corner‑free cleaning – eliminating residue. Gaofu Machinery fully considers the hygiene requirements of food production scenarios. The screening equipment is designed with a focus on no dead corners, easy disassembly and quick cleaning. The entire machine is designed for cleaning convenience, with no hygiene dead corners internally or externally. When production lines need to switch product batches, operators can quickly dismantle screen components and thoroughly clean every contact surface, ensuring no cross‑contamination.
Quick seal replacement. Seals are made of food‑grade silicone and can also be quickly dismantled and replaced, ensuring that seals between different batches are properly cleaned with no residual material from the previous batch.
Multi‑category alternating production of coconut flakes faces three practical challenges. The Gaofu easy‑dismantle coconut flakes linear vibrating screen provides corresponding solutions for each.
Challenge 1: Lengthy product changeover time.
Traditional screening equipment often requires over half an hour for screen changes when switching products – removing the old screen, cleaning residual material, laying a new screen and refastening – a time‑consuming process. The quick‑release structure of the Gaofu linear vibrating screen reduces screen changes to just 3 to 5 minutes. A single production line can easily complete alternating production of multiple categories in a single day without requiring dedicated screening equipment for each category.
Challenge 2: Incomplete cleaning, high cross‑contamination risk.
With their high oil content, coconut flakes leave residual material that is difficult to remove from equipment crevices. The dead‑corner‑free design and quick‑dismantle structure of the Gaofu linear vibrating screen allow operators to remove every contact component for thorough cleaning. Material‑contact parts are made of high‑quality 304 or 316L stainless steel with finely polished surfaces that do not trap dirt. For product categories with extremely high cleanliness requirements, Gaofu can also provide CIP (clean‑in‑place) design , allowing the equipment to complete internal cleaning without disassembly.
Challenge 3: Residual material in seals affecting the next batch.
When switching between different batches of coconut flakes, residual material from the previous batch can easily remain in seal gaps. The seals of the Gaofu linear vibrating screen are made of food‑grade silicone and can also be quickly dismantled and replaced, ensuring that seals are properly cleaned and cross‑contamination is eliminated from every detail.
The value of the Gaofu SZF series coconut flakes linear vibrating screen goes beyond just "easy‑dismantle." While meeting the need for rapid multi‑category changeovers, the equipment also offers a range of complementary advantages that fully adapt to the requirements of alternating multi‑category coconut flake production.
Multi‑deck classification – one feed, multiple grades out. The equipment supports 1 to 5 screen decks , allowing a single machine with a single feed to simultaneously complete coarse, medium and fine classification. Different coconut flake specifications are discharged from their respective outlets without interference. For manufacturers that need to produce multiple grades simultaneously, the multi‑deck design greatly reduces equipment investment and process transfer time.
Anti‑blinding design – alleviating high‑oil blinding. Coconut flakes have a fat content as high as 40% to 60%, making them prone to adhering to the screen and causing blinding. The Gaofu coconut flakes linear vibrating screen effectively reduces screen blinding through its unique screen mounting structure and adjustable excitation source, ensuring stable operation during continuous production.
Fully enclosed structure – controlling dust escape. The equipment has a fully enclosed frame design, with screening taking place inside a sealed chamber – no dust escape. The fully enclosed design also effectively blocks external moisture, reducing the risk of secondary moisture absorption of the coconut flakes during screening and ensuring the purity of different coconut flake categories.
24‑hour continuous operation – supporting large‑scale production. The combination of anti‑blinding design, fully enclosed structure and automatic discharge enables the equipment to run 24 hours continuously. For coconut flake processors requiring continuous production line operations, this means no loss of capacity and no interruption of efficiency.
Food‑grade stainless steel – ensuring food safety. Coconut flakes are used directly in food processing, so the material selection of screening equipment is directly related to food safety. Material‑contact parts of the Gaofu coconut flakes linear vibrating screen can be made of 304/316L food‑grade stainless steel , with finely polished surfaces, no hygiene dead corners, and easy to clean. The equipment complies with food GMP standards and has been adopted by well‑known food enterprises such as Want Want Group.
Food Industry Client Testimonials
Nestlé, CP Group, Haitian Flavour & Fragrance, Yihai Kerry, Yili, Mengniu,Shuanghui, Wahaha, Master Kong, Want Want, Anjoy Foods, Angel Yeast,Yangyuan Foods, Uni-President Enterprises, Qiaqia Food, Luhua Group,Alpenliebe, Golden Monkey, Orion, Xizhilang,Sanquan Foods, Synear Food, Oishi, Wong Lo Kat, Yanjing Beer, Seamild,Jinpai, Chubang, Hengshun Vinegar Industry, Longda Group, Beijing Daoxiangcun, Anhe Dairy,Weiwei Group, Xiangpiaopiao, Maiquer, Tianbing, Binqi Food, Ligao Okun
Fortune 500 Client Testimonials
CNPC、CSCEC、Sinochem Holdings、CRCC、China Minmetals Corporation、CNOOC、CR、Sinopharm、CHN Energy、COFCO Corporation、Huawei Technologies、PowerChina、CITIC Group、Wuchan Zhongda Group、NORINCO、Chalco、CNBM、 Shaanxi Coal and Chemical Industry Group、Ansteel Group、CETC、CSSC、CASC、CEC、Jinchuan Group、CASIC、Conch Cement、CNNC、SPH、Shanxi Coking Coal Group、 Zhongtai Chemical、GPHL、DEC、Sinosteel Corporation、MCC、China National Salt Industry Chemical、China Baowu Steel Group、China Animal Husbandry Industry Co., Ltd.、CECEP
About Gaofu
Xinxiang Gaofu Machinery Co., Ltd. was founded back in the 1980s. With over 40 years of development, it has been certified as a National-level Specialized, Refined, Unique & Innovative Little Giant Enterprise, National Green Factory, National High-tech Enterprise, and National Intellectual Property Advantage Enterprise, and serves as the President Unit of China Vibration Screening Industry Association.
The company is accredited with the Henan Provincial Industrial Design Center, Henan Provincial Engineering Technology Research Center for Intelligent On-line Screening System, and Xinxiang Municipal Engineering Technology Research Center for Fine Screening.
Gaofu has obtained more than 500 patents including invention patents, utility model patents and design patents, been awarded the Science and Technology Achievement Prize issued by the Ministry of Industry and Information Technology of China, and participated in drafting and formulating 4 national standards.
Gaofu's product portfolio covers multiple series and hundreds of specifications, including vibrating screening equipment, conveying equipment, coal crushing equipment, filtration equipment and automatic material handling systems.
Core products include vibrating screens, screening machines, vibratory sifters, rotary vibrating screens, ultrasonic vibrating screens, linear vibrating screens, airflow screens, gyratory screens, roller screens, dewatering screens, bar screens, vacuum feeding machines, dust-free feeding stations, bulk bag feeding stations, feeding systems, automatic powder feeding systems, automatic slag-discharging filters, leaf filters, clay filters, toothed roll crushers, coal crushers and other machinery.
These products are widely applied in food, pharmaceutical, chemical, metallurgy, construction materials, mining, thermal power, environmental protection and many other industries, winning recognition and trust from over 10,000 clients worldwide.
Gaofu products enjoy strong sales across Greater China, and are exported to more than 100 countries and regions such as Russia, Canada, the United States, New Zealand, Japan, Brazil and South Africa.
Upholding the corporate mission of Improving material quality & efficiency to fully satisfy customer demands, Gaofu maintains long-term partnerships with clients to achieve win-win development.
At present, Gaofu is an official qualified supplier for numerous Fortune Global 500 enterprises, including CNPC, Sinopec, Sinochem Holdings, China Resources Group, Sinopharm Group, COFCO, China National Building Material, China Aerospace Science and Technology Corporation, Jinchuan Group and more.
Gaofu Machinery ranks No.1 in global sales volume of vibrating screens.
In May 2024, Frost & Sullivan, a world-renowned international consulting firm, issued a Market Position Verification Certificate confirming that Gaofu achieved the world's largest shipment volume of vibrating screens in the global market in 2023.
