Over 10,000+ customers' choice, Focus on screening industry 40+ years
The physical characteristics of mustard powder present three major challenges during screening:
Easy agglomeration. Mustard contains a certain proportion of plant fibre – after grinding, these fibres exist as fine particles in the powder, easily intertwining to form agglomerates. The fibrous components cause powder adhesion and lumping, increasing particle size and reducing screening efficiency.
Easy screen blinding. Mustard powder has strong adsorbability and tends to generate static electricity. During screening, friction between particles readily produces static charges – powder adheres to the screen surface and blocks the mesh. Ordinary screens can become "clogged" almost instantly when screening mustard powder, leading to frequent stoppages for cleaning.
Low bulk density. Mustard powder particles are fine, light, and easily suspended – on conventional screening equipment, they struggle to pass through high‑mesh screens by gravity alone, often failing to meet design expectations for screening accuracy and throughput.
These three challenges intertwine, making conventional screening equipment struggle with mustard powder – frequent stoppages for screen cleaning become the norm, grading and impurity removal cannot be completed simultaneously, and throughput remains difficult to improve.
Gaofu's S49 series mustard powder rotary vibrating sieve uses a vertical vibration motor as the excitation source. Eccentric weights installed at the top and bottom of the motor convert rotary motion into a three‑dimensional compound motion (horizontal, vertical, and inclined), which is transmitted to the screen surface. Material moves on the screen surface in an outward involute spiral path – spreading from the centre toward the periphery.
By adjusting the phase angle of the upper and lower eccentric weights, the material's movement trajectory and residence time on the screen can be flexibly changed to suit different materials such as mustard powder.
The core advantages of three‑dimensional vibration are:
Thorough material dispersion. The three‑dimensional compound motion causes material to be continuously tumbled, bounced, and spread outward in a spiral path – agglomerates are naturally loosened during motion, and individual particles have ample opportunity to contact the screen surface.
Long screening path. The spiral motion trajectory from the centre to the edge allows material to travel a relatively long path across a relatively small screening area – giving fines sufficient time to find and pass through mesh openings.
High screen utilisation. Material is evenly distributed across the screen surface – avoiding local overloading or local idle areas – ensuring screening efficiency.
Gaofu's mustard powder rotary vibrating sieve supports flexible configurations of 1 to 5 screen decks , enabling 2 to 6 grades of separation or filtration simultaneously in a single feed. Screening fineness can reach up to 600 mesh (0.02 mm) , with filtration precision down to 5 microns.
For mustard powder processing, the typical multi‑deck screen configuration is as follows:
Upper deck (coarse screen, 20‑30 mesh) – intercepting fibre lumps and foreign matter. Plant fibre agglomerates, packaging debris, threads, and other foreign matter are effectively intercepted by the upper deck – protecting material purity at the source.
Middle deck (grading screen, 30‑45 mesh) – achieving precise grading. Mustard powder typically requires 30‑45 mesh screening, with throughput of 300‑700 kg/h. The middle deck separates合格 mustard powder from oversized and undersized particles – ensuring uniform particle size and consistent fineness.
Lower deck (safety screen) – ensuring finished product purity. As the final checkpoint, it further intercepts fine impurities, ensuring reliable purity of mustard powder entering the packaging stage.
The value of "one feed, multiple outputs" design:
Combined processes, reduced material transfer. In traditional modes, impurity removal and grading often require two separate machines or multiple screening passes – material transfer between machines increases contamination risk. Gaofu's rotary vibrating sieve combines both processes into a single machine – reducing material exposure and cross‑contamination opportunities.
One machine, multiple functions – flexible adaptation to different needs. When switching between different fineness specifications, simply change the corresponding screen deck – no need to replace the entire machine.
High classification efficiency. The precise multi‑deck grading ensures purity of each particle size grade – effectively eliminating size mixing and cross‑contamination.
Screen clogging is the most prevalent problem in mustard powder sieving. Fine powder clogs the mesh apertures, lowering sieving efficiency and causing unstable grading and impurity removal accuracy. Gaofu rotary vibrating screens for mustard powder deliver comprehensive solutions as follows:
1. Self-Cleaning Rubber Bounce Ball Device
Bounce balls are installed beneath the screen mesh. Driven by cyclic vibration, they continuously strike the screen surface to shake off fine powder adhering to the mesh and particles wedged in apertures, realizing real-time anti-clogging while sieving proceeds.
2. Optional Ultrasonic Mesh Cleaning System
For ultra-fine powders such as mustard powder that are prone to static electricity and agglomeration, an ultrasonic cleaning system is available as an option. High-frequency ultrasonic vibration keeps materials suspended on the screen surface, eliminating clogging causes including adhesion, friction, sedimentation and wedging. It fundamentally resolves the issue of rapid mesh blinding common on ordinary screens.
This system improves sieving accuracy by 1%–70% and boosts output by 0.5–10 times.
3. Separate Main & Fine Screen Structure
Gaofu rotary vibrating screens adopt a unique split main-support mesh and fine working mesh structure. The heavy-duty main mesh fully bears material impact instead of the delicate fine working mesh.
This design extends screen service life and enables full screen replacement within only 3 to 5 minutes.
4. Fully Enclosed Housing
The fully enclosed structure prevents powder dust emission while automatically discharging coarse impurities, supporting non-stop continuous production. For light-specific-gravity materials rich in fine particles like mustard powder, this design optimizes workshop working conditions and cuts material loss.
Mustard powder is widely used in food processing and household cooking, imposing strict hygiene standards on production equipment.
All material-contact components of Gaofu mustard powder vibrating screens are made of food-grade 304 stainless steel (316L stainless steel customizable upon request) with finely polished surfaces meeting sanitary finish requirements.
Equipped with food-grade sealing gaskets and a fully enclosed body, the machine effectively contains dust leakage during operation. Its streamlined structure leaves no sanitary dead corners and allows quick disassembly for thorough cleaning. It complies with food-grade production hygiene standards and avoids cross-contamination between production batches.
Food Industry Client Testimonials
Nestlé, CP Group, Haitian Flavour & Fragrance, Yihai Kerry, Yili, Mengniu,Shuanghui, Wahaha, Master Kong, Want Want, Anjoy Foods, Angel Yeast,Yangyuan Foods, Uni-President Enterprises, Qiaqia Food, Luhua Group,Alpenliebe, Golden Monkey, Orion, Xizhilang,Sanquan Foods, Synear Food, Oishi, Wong Lo Kat, Yanjing Beer, Seamild,Jinpai, Chubang, Hengshun Vinegar Industry, Longda Group, Beijing Daoxiangcun, Anhe Dairy,Weiwei Group, Xiangpiaopiao, Maiquer, Tianbing, Binqi Food, Ligao Okun
Fortune 500 Client Testimonials
CNPC、CSCEC、Sinochem Holdings、CRCC、China Minmetals Corporation、CNOOC、CR、Sinopharm、CHN Energy、COFCO Corporation、Huawei Technologies、PowerChina、CITIC Group、Wuchan Zhongda Group、NORINCO、Chalco、CNBM、 Shaanxi Coal and Chemical Industry Group、Ansteel Group、CETC、CSSC、CASC、CEC、Jinchuan Group、CASIC、Conch Cement、CNNC、SPH、Shanxi Coking Coal Group、 Zhongtai Chemical、GPHL、DEC、Sinosteel Corporation、MCC、China National Salt Industry Chemical、China Baowu Steel Group、China Animal Husbandry Industry Co., Ltd.、CECEP
About Gaofu
Xinxiang Gaofu Machinery Co., Ltd. was founded back in the 1980s. With over 40 years of development, it has been certified as a National-level Specialized, Refined, Unique & Innovative Little Giant Enterprise, National Green Factory, National High-tech Enterprise, and National Intellectual Property Advantage Enterprise, and serves as the President Unit of China Vibration Screening Industry Association.
The company is accredited with the Henan Provincial Industrial Design Center, Henan Provincial Engineering Technology Research Center for Intelligent On-line Screening System, and Xinxiang Municipal Engineering Technology Research Center for Fine Screening.
Gaofu has obtained more than 500 patents including invention patents, utility model patents and design patents, been awarded the Science and Technology Achievement Prize issued by the Ministry of Industry and Information Technology of China, and participated in drafting and formulating 4 national standards.
Gaofu's product portfolio covers multiple series and hundreds of specifications, including vibrating screening equipment, conveying equipment, coal crushing equipment, filtration equipment and automatic material handling systems.
Core products include vibrating screens, screening machines, vibratory sifters, rotary vibrating screens, ultrasonic vibrating screens, linear vibrating screens, airflow screens, gyratory screens, roller screens, dewatering screens, bar screens, vacuum feeding machines, dust-free feeding stations, bulk bag feeding stations, feeding systems, automatic powder feeding systems, automatic slag-discharging filters, leaf filters, clay filters, toothed roll crushers, coal crushers and other machinery.
These products are widely applied in food, pharmaceutical, chemical, metallurgy, construction materials, mining, thermal power, environmental protection and many other industries, winning recognition and trust from over 10,000 clients worldwide.
Gaofu products enjoy strong sales across Greater China, and are exported to more than 100 countries and regions such as Russia, Canada, the United States, New Zealand, Japan, Brazil and South Africa.
Upholding the corporate mission of Improving material quality & efficiency to fully satisfy customer demands, Gaofu maintains long-term partnerships with clients to achieve win-win development.
At present, Gaofu is an official qualified supplier for numerous Fortune Global 500 enterprises, including CNPC, Sinopec, Sinochem Holdings, China Resources Group, Sinopharm Group, COFCO, China National Building Material, China Aerospace Science and Technology Corporation, Jinchuan Group and more.
Gaofu Machinery ranks No.1 in global sales volume of vibrating screens.
In May 2024, Frost & Sullivan, a world-renowned international consulting firm, issued a Market Position Verification Certificate confirming that Gaofu achieved the world's largest shipment volume of vibrating screens in the global market in 2023.
