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Gaofu Machinery Mustard Powder Rotary Vibrating Sieve: Multi‑Deck Screen Configurations Meet Different Mesh Screening Requirements

Gaofu Machinery Mustard Powder Rotary Vibrating Sieve: Multi‑Deck Screen Configurations Meet Different Mesh Screening Requirements



  • Different Mesh Requirements for Mustard Powder Screening

Mustard powder screening mesh is not fixed – different product forms and application scenarios require different fineness levels:


Conventional screening (30‑45 mesh). Mustard powder typically requires 30‑45 mesh screening – this fineness range suits most mustard powder products, balancing flavour release and processing efficiency.


Fine screening (60 mesh and above). For premium mustard paste, instant seasoning sachets, and other products requiring fine texture, finer screening mesh is needed – ensuring the finished product has no grainy texture or residue.


Impurity removal screening (around 20 mesh). During raw material pre‑treatment, coarser mesh is needed to effectively intercept fibre lumps, foreign matter, and other impurities – ensuring smooth downstream operations.


Multi‑product changeover production. Seasoning producers typically handle multiple product varieties with different fineness requirements – equipment must have the ability to quickly adjust screening mesh.


  • Multi‑Deck Screen Configurations: One Feed Meets Multiple Mesh Requirements

Gaofu's S49 series mustard powder rotary vibrating sieve supports flexible configurations of 1 to 5 screen decks , enabling 2 to 6 grades of separation or filtration simultaneously in a single feed. This design allows mustard powder processors to complete the entire process from coarse impurity removal to fine grading on a single machine.


Typical 3‑deck screen configuration:


Upper deck (coarse screen, 20‑30 mesh) – impurity removal and lump interception. Plant fibre agglomerates, packaging debris, threads, and other foreign matter are effectively intercepted by the upper deck. For materials like mustard powder, which contains a certain proportion of plant fibre, the upper coarse screen is the first line of defence for smooth downstream screening.


Middle deck (grading screen, 30‑45 mesh) – achieving precise grading. This is the core level of mustard powder screening – separating qualified mustard powder from oversized and undersized particles, ensuring uniform particle size and consistent fineness. For producers who need to simultaneously produce multiple fineness specifications, the middle deck mesh can be flexibly changed according to order requirements.


Lower deck (safety screen) – ensuring finished product purity. As the final checkpoint, it further intercepts fine impurities, ensuring reliable purity of mustard powder entering the packaging stage.


The core value of "one feed, multiple outputs":


Combined processes, reduced material transfer. In traditional modes, impurity removal and different mesh grading often require multiple machines or multiple screening passes – material transfer between machines increases contamination risk. Gaofu's rotary vibrating sieve combines multiple processes into a single machine – reducing material exposure and cross‑contamination opportunities.


One machine, multiple functions – flexible adaptation to different needs. When switching between different fineness specifications, simply change the corresponding screen deck – no need to replace the entire machine. This flexibility is particularly important for multi‑product, small‑batch seasoning producers.


High screening accuracy – eliminating size mixing and cross‑contamination. The precise multi‑deck grading ensures purity of each particle size grade – effectively eliminating size mixing and cross‑contamination. Gaofu's rotary vibrating sieve achieves screening accuracy of 99.56% , with screening fineness up to 600 mesh (0.02 mm) and filtration precision down to 5 microns.


  • Three‑Dimensional Vibration: The Power Behind Multi‑Deck Screening

Gaofu's S49 series mustard powder rotary vibrating sieve uses a vertical vibration motor as the excitation source. Eccentric weights installed at the top and bottom of the motor convert rotary motion into a three‑dimensional compound motion (horizontal, vertical, and inclined), which is transmitted to the screen surface. Material moves on the screen surface in an outward involute spiral path – spreading from the centre toward the periphery.


By adjusting the phase angle of the upper and lower eccentric weights, the material's movement trajectory and residence time on the screen can be flexibly changed to suit different mesh screening requirements.


The unique value of three‑dimensional vibration for multi‑deck screening:


Thorough material dispersion. The three‑dimensional compound motion causes material to be continuously tumbled, bounced, and spread outward in a spiral path – ensuring each screen deck receives thoroughly dispersed material, and the classification efficiency of each deck is maintained.


Long screening path. The spiral motion trajectory from the centre to the edge allows material to travel a relatively long path across a relatively small screening area – giving fines sufficient time at different levels to find and pass through mesh openings.


High screen utilisation. Material is evenly distributed across each screen deck – avoiding local overloading or local idle areas – ensuring overall multi‑deck screening efficiency.


  • Overcoming Blinding: Ensuring Consistent Multi‑Deck Screening Performance

Mustard powder's agglomeration and static‑prone characteristics make blinding the most common challenge in multi‑deck screening – if one deck becomes blocked, the accuracy of the entire classification system is compromised. Gaofu's mustard powder rotary vibrating sieve provides solutions across multiple levels:


Bouncing ball cleaning system. Bouncing balls installed below the screen continuously strike the screen surface through vibration – dislodging fine powder adhering to the screen and particles wedged in the mesh – achieving real‑time "screening‑while‑cleaning" anti‑blinding.


Ultrasonic cleaning system (optional). For ultra‑fine powders like mustard powder – which are static‑prone and easily agglomerated – an ultrasonic cleaning system can be optionally added. High‑frequency ultrasonic vibration keeps powder in a "suspended" state on the screen surface – fine particles cannot adhere to the screen, and blinding is effectively inhibited.


Separate mother‑screen / fine‑screen design. Gaofu's rotary vibrating sieve features a unique mother‑screen and fine‑screen separation design – the mother screen fully supports the working fine screen, which does not directly bear the impact of the material. This design not only extends screen service life but also allows screen changes in just 3‑5 minutes – significantly reducing changeover downtime.


  • Food‑Grade Stainless Steel Construction and Fully Enclosed Structure

Mustard powder is widely used in food processing and home cooking, placing high hygiene demands on production equipment. Gaofu's mustard powder rotary vibrating sieve uses 304 food‑grade stainless steel for all material‑contact parts (316L available on request), with finely polished surfaces and no dead corners.


The equipment features a fully enclosed structure with food‑grade seals – preventing dust emission during operation. For light, fine materials like mustard powder, this design improves the workshop environment and reduces material loss.


旋振筛技术参数-2


Food Industry Client Testimonials

Nestlé, CP Group, Haitian Flavour & Fragrance, Yihai Kerry, Yili, Mengniu,Shuanghui, Wahaha, Master Kong, Want Want, Anjoy Foods, Angel Yeast,Yangyuan Foods, Uni-President Enterprises, Qiaqia Food, Luhua Group,Alpenliebe, Golden Monkey, Orion, Xizhilang,Sanquan Foods, Synear Food, Oishi, Wong Lo Kat, Yanjing Beer, Seamild,Jinpai, Chubang, Hengshun Vinegar Industry, Longda Group, Beijing Daoxiangcun, Anhe Dairy,Weiwei Group, Xiangpiaopiao, Maiquer, Tianbing, Binqi Food, Ligao Okun


Fortune 500 Client Testimonials

CNPC、CSCEC、Sinochem Holdings、CRCC、China Minmetals Corporation、CNOOC、CR、Sinopharm、CHN Energy、COFCO Corporation、Huawei Technologies、PowerChina、CITIC Group、Wuchan Zhongda Group、NORINCO、Chalco、CNBM、 Shaanxi Coal and Chemical Industry Group、Ansteel Group、CETC、CSSC、CASC、CEC、Jinchuan Group、CASIC、Conch Cement、CNNC、SPH、Shanxi Coking Coal Group、 Zhongtai Chemical、GPHL、DEC、Sinosteel Corporation、MCC、China National Salt Industry Chemical、China Baowu Steel Group、China Animal Husbandry Industry Co., Ltd.、CECEP


About Gaofu

Xinxiang Gaofu Machinery Co., Ltd. was founded back in the 1980s. With over 40 years of development, it has been certified as a National-level Specialized, Refined, Unique & Innovative Little Giant Enterprise, National Green Factory, National High-tech Enterprise, and National Intellectual Property Advantage Enterprise, and serves as the President Unit of China Vibration Screening Industry Association.

The company is accredited with the Henan Provincial Industrial Design Center, Henan Provincial Engineering Technology Research Center for Intelligent On-line Screening System, and Xinxiang Municipal Engineering Technology Research Center for Fine Screening.

Gaofu has obtained more than 500 patents including invention patents, utility model patents and design patents, been awarded the Science and Technology Achievement Prize issued by the Ministry of Industry and Information Technology of China, and participated in drafting and formulating 4 national standards.

Gaofu's product portfolio covers multiple series and hundreds of specifications, including vibrating screening equipment, conveying equipment, coal crushing equipment, filtration equipment and automatic material handling systems.

Core products include vibrating screens, screening machines, vibratory sifters, rotary vibrating screens, ultrasonic vibrating screens, linear vibrating screens, airflow screens, gyratory screens, roller screens, dewatering screens, bar screens, vacuum feeding machines, dust-free feeding stations, bulk bag feeding stations, feeding systems, automatic powder feeding systems, automatic slag-discharging filters, leaf filters, clay filters, toothed roll crushers, coal crushers and other machinery.

These products are widely applied in food, pharmaceutical, chemical, metallurgy, construction materials, mining, thermal power, environmental protection and many other industries, winning recognition and trust from over 10,000 clients worldwide.

Gaofu products enjoy strong sales across Greater China, and are exported to more than 100 countries and regions such as Russia, Canada, the United States, New Zealand, Japan, Brazil and South Africa.

Upholding the corporate mission of Improving material quality & efficiency to fully satisfy customer demands, Gaofu maintains long-term partnerships with clients to achieve win-win development.

At present, Gaofu is an official qualified supplier for numerous Fortune Global 500 enterprises, including CNPC, Sinopec, Sinochem Holdings, China Resources Group, Sinopharm Group, COFCO, China National Building Material, China Aerospace Science and Technology Corporation, Jinchuan Group and more.

Gaofu Machinery ranks No.1 in global sales volume of vibrating screens.

In May 2024, Frost & Sullivan, a world-renowned international consulting firm, issued a Market Position Verification Certificate confirming that Gaofu achieved the world's largest shipment volume of vibrating screens in the global market in 2023.

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